INDUSTRIAL LINE

Open Surface Industrial and Pilot Electrospinning/Spraying Machines

Open Surface Industrial Electrospinning Technology

The new open surface incorporated large-scale electrospinning machines, effectively titled the “stream-spinners”. As the apropos name suggests, the technology implements seamless streams of nanofiber jets. Resulting in not only the ability of increasing production output to an industrial level but also eliminating any clogging issues prevalent with a wide range of polymeric solutions. A copious amount of solution can be placed in a tank and consistently fed to a set of thin-slit spinneret rods with active high-voltage which gives rise to the electrospun jet streams. All-in-all, the technology enables continuous manufacturing for upscaled nanofibrous media demand.

Our industrial open surface electrospinning units are designed for commercial usage as they possess the production capacity in accordance with factory level throughput. With these machines, large fabric substrates rolls can be loaded and electrospun onto the machine for maximum synthesis of nanofiber media. The length of each roll can amount to hundreds of linear meters. Our machines have a user-friendly interface and simplistic plug-and-play system that can run for 2-3 shifts per day. With a peristaltic pump that can feed polymer solutions at a high rate based on your demand for several polymers.

Advantages of our Open Surface Technology:
∙ High production rates
∙ Low fiber diameters
∙ User friendly interface
∙ Low maintenance
∙ Continuous operational capacity
∙ No clogging issues
∙ No operator needed during the process

PRODUCTS

StreamSpinner1600 Open Surface Industrial Electrospinning/Spraying Line

The StreamSpinner1600 is an advanced, industrial-grade Electrospinning machine from Open Surface. It’s designed for commercial-scale production of nanofibers and nanofiber-based products, and boasts a 1600mm width roll-to-roll collector. The StreamSpinner1600 offers significantly higher production capacity compared to traditional Electrospinning systems and features a self-monitoring process that does not require operator intervention.

The StreamSpinner1600 uses a Smart Dynamic Feeding System to deliver consistent and uniform production of nanofibers, as well as precise control over the flow rate. It’s compatible with a wide range of polymeric materials with varying viscosities.

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StreamSpinner1000 Open Surface Industrial Electrospinning/Spraying Line

StreamSpinner1000 is an Open Surface Industrial Electrospinning machine, suitable for the commercial manufacturing of nanofibers, and nanofiber-based products on a 1000mm width roll-to-roll collector. Not only does the StreamSpinner1000 provide a much higher throughput in comparison with conventional Electrospinning systems, but it also provide a smooth manufacturing process that doesn’t require an operator to oversee the process, and detect anomalies.

Using the Smart Dynamic Feeding System, the StreamSpinner1000 provides an extremely homogeneous production of nanofibers, and a precise adjustment of the flow rate. Moreover, the StreamSpinner1000 is compatible to work with a wide viscosity range of polymeric materials.

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StreamSpinner550 Open Surface Pilot-Scale Electrospinning/Spraying Line

The StreamSpinner550 is an Open Surface Pilot-Scale Electrospinning/Spraying Machine, suitable for both commercial-scale manufacturing of nanofibers, and research-oriented large-scale sampling of nanofiber media. This machine has the ability to load a 550 mm width fabric roll onto the collector and run hundreds of linear meters of media. The SS550 provides a much higher throughput in comparison with conventional electrospinning systems, where you can transition the nanofiber membrane synthesis from your lab-scale equipment to the pilot-scale, effectively industrializing nanofiber-based products.

Using the Smart Dynamic Feeding System, the StreamSpinner550 provides an extremely homogeneous production of nanofibers with precise adjustment of the flow rate. Moreover, the StreamSpinner550 is compatible to work with a wide viscosity range of polymeric materials.

LEARN MORE ABOUT SS550